Die-Cutting Conductive Foam
- Leading Die-Cutting Conductive Foam Manufacturer, Die-Cutting Conductive Foam for Your Industry.
- ISO9001 certified, any size, style, design, color can be customized to meet your needs.
- Quick Samples from China.
- Provide excellent design for your Conductive Foam.
- Product Details
- Application Overview
- Material Insights
- Conductive Foam meets UL94 HB and V0 fire ratings, offering safe, eco-friendly options.
- Blocks electromagnetic waves effectively, with shielding above 90dB.
- It withstands moisture, chemicals, and extreme temperatures for long-term use.
- Resists rust and corrosion, ideal for high-tech anti-static materials.
- Surface resistance of 0.2Ω/sq meets top industry standards.
- Blocks interference at 60-90dB across different frequency ranges.
Jiepu has provided die-cutting services for the following areas:
- High-Tech Industries: Conductive Foam is widely used in optics, microelectronics, aerospace, communications, and military sectors for its lightweight and shielding properties.
- Electronics Manufacturing: It’s used in products like TVs, phones, laptops, and medical devices to improve electromagnetic compatibility.
- Wearable Devices: In smart wearables, Conductive Foam provides EMI shielding, pressure sensing, and thermal management.
Jiepu recommends the following commonly used materials for die-cutting:
- Polyurethane Foam: This is the base material for Conductive Foam, providing lightness, flexibility, and durability.
- Conductive Nanomaterials: Silver, copper nanoparticles, and carbon nanotubes are coated onto the foam to give it electrical conductivity.
- Liquid Metal: This helps prevent the foam’s framework from breaking under pressure, ensuring long-lasting performance.
- Sodium Alginate: It enhances the bonding between liquid metal and polyurethane foam, improving electromagnetic wave response.
- Polymethacrylate (PMA): This material helps form a strong bond within the foam, making it ideal for use with liquid metals.
Custom Die-Cutting with Conductive Foam
At JIEPU, we provide customised die-cutting solutions to suit your specific needs. Whether it’s for automotive electronics, security, or other industries, we offer precision services to meet your product requirements. Our range of materials includes Conductive Foam, which is perfect for reducing static and protecting sensitive components.
We focus on personalised design, high-precision cutting, and quick delivery, ensuring both small and large production runs are handled efficiently. JIEPU’s flexible solutions help you enhance product quality, reduce costs, and speed up time to market.
Conductive Foam Die-Cutting Process
At Jiepu, we frequently use conductive foam for various applications.
The die-cutting process starts with selecting the right material, like all-directional conductive foam, which conducts electricity along all axes.
Once the material is chosen, we create a precise cutting mold using methods like laser cutting. Then, the foam is cut using either flatbed or rotary die-cutting, depending on thickness.
Additional steps like punching or customising shapes may be added based on specific customer needs.
Jiepu Conductive Foam Die-Cutting Service: Quality and Reliability
Jiepu offers die-cutting services for conductive foam materials, following strict international standards like ISO 9001, ISO 14001, and IATF 16949.
This ensures top-quality, environmentally friendly, and reliable products that meet the specific needs of industries such as automotive.
Our customisable conductive foam materials are used for electromagnetic shielding and static protection in various applications, from electronics to medical devices.
How to Request Samples and Get a Quote for Conductive Foam
At Jiepu, with over 20 years of experience in die-cutting, we make the process of getting Conductive Foam simple and clear for you. Here’s how it works:
1. Share Your Requirements
Start by telling us your exact needs—thickness, size, and whether you need an adhesive layer.
2. Request a Sample
You can ask for a sample to test and verify. Be sure to include the part number and detailed drawings if needed.
3. Material Selection
When choosing your material, consider the conductivity and whether you need nickel/copper plating for specific performance.
4. Design and Customisation
We’ll design the Conductive Foam to your specifications, including size and shape.
5. Getting a Quote
Once you provide the details, we’ll calculate the costs for materials and processing, and send you a quote.
6. Sample Production and Testing
We’ll create samples for you to test. These can include custom features like backing fabrics or heat treatments.
7. Bulk Production
Once the sample is approved, you can place your order for bulk production. We’ll arrange production based on quantity and delivery times.
8. Quality Control and Certification
We follow strict quality control and provide RoHS and other certifications to meet environmental and safety standards.
9. After-Sales Service
We offer full support with professional after-sales service to ensure everything meets your expectations.
10. Storage Conditions
To keep your Conductive Foam in top condition, store it in a temperature range of 0-40°C and below 50% humidity. It has a shelf life of 12 months.
11. Custom Options
We offer a variety of thicknesses and can customise the foam to 0.5mm-4.0mm depending on your needs.
12. Special Requirements
If you have specific requirements, like certain temperature ranges or shielding effectiveness, let us know so we can provide the best solution.
13. Eco-Friendly Compliance
We ensure all materials are RoHS compliant and free from harmful substances.
With these steps, you can be confident you’ll receive Conductive Foam that fits your needs perfectly, with the right performance, quality, and compliance.
This material combines the cushioning features of regular foam with the ability to conduct electricity. It is made using conductive fillers like carbon particles or metal fibres, ensuring it can carry electric currents effectively.
The key feature is its conductivity, which allows it to provide shielding, grounding, and thermal management for electronic devices. The foam is compressed easily, maintaining good contact under different pressures.
It also resists moisture, chemicals, and extreme temperatures, making it reliable even in tough environments. Unlike many other materials, it conducts electricity both across its surface and through its thickness.
At Jiepu, we specialise in die-cutting conductive foam to meet specific needs, ensuring high performance for a range of applications.
To check if polyethylene (PE) foam is conductive, start by seeing if it includes materials like carbon or metal particles. These fillers often give conductive foam a darker colour.
You can test its conductivity using a multimeter. Place the probes on the foam and measure the resistance. Low resistance means the foam is conductive.
Another way is to check its ability to block electromagnetic interference (EMI). Conductive foam usually shows shielding effects when placed near EMI sources.
For tailored conductive foam solutions, Jiepu offers precise die-cutting services to meet specific requirements.
Testing the conductivity of conductive foam can be simple or detailed, depending on the purpose. Here’s how you can approach it:
Using a multimeter, place the probes on opposite sides of the foam to measure resistance. Low resistance indicates good conductivity.
For deeper analysis, tools like scanning electron microscopes (SEM) or energy-dispersive X-ray spectroscopy (EDS) can reveal how conductive fillers are distributed. Advanced methods like electromagnetic shielding tests or thermal conductivity measurements can also give insights into its performance.
At Jiepu, we provide tailored die-cutting services to ensure the conductive foam meets your specific application needs.
Conductive foam is widely used for EMI shielding, offering several practical benefits:
It creates a protective barrier that blocks electromagnetic waves, ensuring stable signals and performance.
The foam adapts to mechanical tolerances with its flexible, compressible design, sealing gaps and preventing EMI or RFI leakage.
Its structure absorbs electromagnetic waves by converting them into heat, boosting shielding effectiveness.
Good durability ensures consistent performance, while customisation options like thickness, conductivity levels, and shapes meet specific needs.
Conductive foam also seals against dust and moisture, protecting sensitive components.
Jiepu provides high-quality die-cutting services, helping tailor conductive foam solutions to meet your exact shielding requirements.
Yes, the conductivity of Conductive Foam can be adjusted in several ways:
You can change the type and amount of conductive material, like carbon nanotubes or metal particles, to alter its conductivity. Another factor is the foam’s density and pore structure, which can be adjusted during manufacturing by changing the ingredients or the temperature and pressure used in the process. Additionally, applying external pressure or strain can also affect conductivity by altering how the conductive materials within the foam connect.
The distribution and orientation of the conductive material within the foam can also be controlled to create better pathways for electricity to flow. The thickness of the foam plays a role as well, with thicker foam often providing better conductivity.
Temperature can influence conductivity too, as some foams change their conductivity depending on the temperature, typically lowering resistance when it gets warmer.
Other methods like chemical treatments or combining different conductive materials can also enhance the foam’s conductivity. Environmental factors like humidity can also have an impact.
At Jiepu, we specialize in die-cutting services for materials like conductive foam to ensure they meet your specific needs.